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Selecting the Proper Injector Size

Ok, So you know what's the Brake Horse Power ( BHP) you want out of your car. So how big an injector should you go for to acheive those power figures ??

In most cases a naturally aspirated engine will have a B.S.F.C of .50. This means that the engine will use .50 lbs. of fuel per hour for each horsepower it produces. Turbocharged engines will want to be at .60 lbs. per hour or higher.

Take for example, using these numbers as a guideline, you can select the approximate injector size in the following formula for a four cylinder, naturally aspirated engine at 200 bhp.

Most injectors will max out at 80% duty cycle and this is the accepted industry standard.

B.S.F.C is brake specific fuel consumption - How much fuel you are using per horsepower per hour

Injector Flow Formula The proper injector for this application would be 31 lbs. / hr. or 330 cc / min

To find the HP value of the of the above mentioned injectors use this formula:

Injector HP Formula

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To convert cc / min to lbs. / hr. - Divide by 10.5

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To convert lbs. / hr to gal. / hr - Divide by 6

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To convert cc / min to gal. / hr. - Multiply by .015873

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To find the new FUEL FLOW RATE after a fuel pressure change:

Flow Change Formula

Example 1:

If a 240 CC injector tested at 43.5 PSI is run at 50 PSI. The result would be:

Example 1

Example 2:

The horsepower value of this injector would increase by the same rate
(X 1.0721), if all other engine management systems remain unchanged.
Flow rate at old pressure
240 cc/Min divided by 10.5 = 22.86 Lb/Hr
Flow rate at new pressure
257 cc/Min divided by 10.5 = 24.48 Lb/Hr

Example 2
240 cc/Min X 1.0721 = 257 cc/Min 22.86 Lb/Hr X 1.0721 = 24.51 Lb/Hr
36.58 Hp X 1.0721 = 39.22 Hp


Fuel Injector Worksheet

Actual Desired Crankshaft Horsepower B.H.P.
Number of (same size) injectors to be used
Brake Specific Fuel Consumption desired
* See note below.
Maximum Injector Duty Cycle you will see
Warning: Duty cycle should not exceed 80% for these calculations.
System fuel pressure @ fuel rail
Note: Fuel Pressure measure at fuel regulator.
Therfore 92 PSI fuel pressure is about 6.3 bar.
PSI

(Static flow) injector required @ test PSI of 43.5
Lb/Hr    cc/min



* Brake specific should be .45 to .50 for naturally aspirated engines,
.55 TO .60 for supercharged engines,
and .60 to .65 for turbocharged engines.


The detail formula from this page was an extract from RC Engineering, Inc .




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